2.4669 (NiCr15Fe7TiAl) Forging Parts | Professional China Manufacturer & Supplier

ISO 9001:2015 Certified | 25+ Years Metallurgical Engineering Experience | Custom Open Die Forgings & Seamless Rolled Rings | EN 10269 / EN 10302 / ASTM Compatible | Proven Global Export to 50+ Countries

Why Choose Jiangsu Liangyi for 2.4669 (NiCr15Fe7TiAl) Forgings

✓ 25+ Years Nickel Alloy Forging Expertise

Established in 1997 in Jiangyin City, Jiangsu Province — China's most concentrated hub for high-performance alloy metallurgy — Jiangsu Liangyi Co.,Limited has spent over a quarter century developing proprietary forging schedules, heat treatment protocols, and inspection procedures specifically tailored to precipitation-hardenable nickel superalloys including 2.4669 (NiCr15Fe7TiAl). Our 80,000㎡ production facility houses 11 hydraulic open-die presses (ranging from 1,000 to 8,000 tonnes), 6 ring-rolling machines, 12 precision heat treatment furnaces with independent PLC atmosphere control, and a fully equipped in-house metallurgical laboratory — all under one roof in Jiangyin.

Unlike trading companies or material distributors who subcontract forging work, every kilogram of 2.4669 produced under the Jiangsu Liangyi name is melted, forged, heat treated, machined, and inspected by our own engineers and technicians. This end-to-end control is what allows us to provide binding guarantees on grain size, mechanical properties, and full EN 10204 3.1 documentation for each individual forging — not just lot-level certificates.

Key Differentiator: All 2.4669 billets are sourced exclusively from VIM (Vacuum Induction Melting) + ESR (Electroslag Remelting) dual-melt certified material suppliers. This ensures elimination of the sulphur segregation and non-metallic inclusion problems common in air-melted stock, resulting in superior fatigue life and impact toughness — verified in our incoming metallographic analysis reports.

Our 2.4669 Manufacturing Capacity at a Glance

Jiangsu Liangyi — 2.4669 (NiCr15Fe7TiAl) Manufacturing Capacity
CapabilitySpecification
Single Piece Weight Range30 KG — 30,000 KG
Forged Bar DiameterØ50 mm — Ø1,200 mm
Seamless Rolled Ring ODØ300 mm — Ø6,000 mm
Rolled Ring Height50 mm — 1,500 mm
Disc / Plate DiameterUp to Ø2,500 mm
Max Press Capacity8,000 tonnes (open die)
Heat Treatment Furnace Range400°C — 1,250°C ± 5°C
Annual 2.4669 Output~2,500 tonnes/year
Grain Size Achievable (ASTM)ASTM 4 — ASTM 8 (per application)
NDT Methods In-HouseUT (immersion & contact), MT, PT, RT
Standard Lead Time15 — 30 days (custom forgings)
Emergency Lead Time7 — 14 days (on request, confirm in advance)
2.4669 NiCr15Fe7TiAl Forged Round Bars manufactured by Jiangsu Liangyi China
2.4669 Forged Round Bars — Ø50 to Ø1,200 mm
NiCr15Fe7TiAl Seamless Rolled Forged Rings Supplier China Jiangsu Liangyi
NiCr15Fe7TiAl Seamless Rolled Rings — OD up to Ø6,000 mm
Custom 2.4669 Forged Turbine Disc and Valve Components China Manufacturer
Custom 2.4669 Turbine Discs & Valve Components

2.4669 (NiCr15Fe7TiAl) Metallurgy — Why This Alloy Performs Where Others Fail

Most product pages list chemical compositions and mechanical properties without explaining the underlying metallurgical reasons for those properties. We believe that a buyer making a critical material selection decision deserves a deeper understanding. What follows is our engineering team's distillation of 25 years of working with 2.4669 in demanding industrial applications.

The Face-Centred Cubic Matrix and Precipitation Hardening Mechanism

The base structure of 2.4669 is a face-centred cubic (FCC) gamma (γ) matrix, predominantly nickel with chromium and iron in solid solution. This matrix alone would provide only modest strength — similar to a standard austenitic stainless steel. The remarkable mechanical properties of 2.4669 arise from the controlled precipitation of coherent secondary phases within this matrix during aging heat treatment:

Engineering Insight — 2.4669 vs Inconel® 718 at High Temperature: Standard Inconel® 718 derives approximately 70% of its precipitation hardening from γ''. Above 650°C, γ'' begins the irreversible transformation to orthorhombic delta (δ, Ni₃Nb) phase, which has zero coherency with the γ matrix and therefore provides no strengthening — accelerating stress relaxation and creep. In contrast, 2.4669's lower Nb content and higher Ti/Al ratio result in a γ'-dominant microstructure that retains meaningful strength and creep resistance up to ~700°C in long-term service. This is why EN 10302 — the creep-resisting alloys standard — explicitly lists 2.4669, while standard Inconel® 718 is not included.

The Role of Chromium — Oxidation and Hot Corrosion Resistance

The 14–17 wt% chromium in 2.4669 serves a dual function. First, it forms a continuous, self-healing Cr₂O₃ (chromia) scale on the alloy surface at elevated temperatures, providing excellent resistance to oxidation up to ~900°C in dry air conditions. Second, chromium enhances resistance to Type II hot corrosion — the sulphate-induced corrosion attack that occurs at 650–750°C in gas turbine hot sections where fuel sulphur contaminants react with sodium chloride from inlet air. Both mechanisms are critical for gas turbine and industrial furnace applications where 2.4669 components are routinely specified.

Iron Content — The Cost-Performance Balance

The deliberate inclusion of 5–9 wt% iron in 2.4669 is not a compromise — it is an engineering decision. Iron partially substitutes for nickel in the γ matrix, reducing raw material cost without significantly degrading corrosion resistance or mechanical properties at the intended service temperatures. However, it does limit the alloy's maximum usable temperature relative to cobalt-containing superalloys such as Waspaloy or René 41. Buyers requiring continuous service above 750°C should discuss alternative alloys with our engineering team.

Grain Size Control — The Hidden Quality Factor

In forgings for rotating applications (turbine discs, impellers, compressor wheels), grain size is not merely a quality indicator — it directly governs fatigue initiation resistance and crack growth rate. Our forging process for 2.4669 uses a controlled multi-stage deformation schedule to achieve ASTM 5 to ASTM 8 grain size uniformly through the cross-section, including the centre of heavy sections. Each metallographic report includes grain size measurements at surface, mid-radius, and centre positions, with documented forging reduction ratios for each heat.

Full Range of 2.4669 (NiCr15Fe7TiAl) Forged Products

 We make a full range of custom 2.4669 (NiCr15Fe7TiAl) forged partsin six main product families, with single piece weights ranging from 30 KG to 30,000 KG. All of the products are made exactly to your drawings and technical specifications, and you have complete control over the size, tolerances, surface finish, and testing scope.

Forged Bars, Rods & Shafts

Round bars (Ø50–Ø1,200 mm), square bars, flat bars, rectangular bars, step shafts, and custom profile rods. Used for high-temperature bolting, valve stems, turbine blade blanks, fasteners, and structural components.

Key tolerances: Diameter ±1.5 mm (rough), ±0.5 mm (turned), straightness ≤1 mm/m.

Seamless Rolled Rings

Rolled rings with OD from Ø300 mm to Ø6,000 mm, heights 50–1,500 mm. Rectangular, square, or custom profiled cross-sections. Used for gas turbine casings, seal rings, labyrinth rings, gear ring blanks, flange blanks, and bearing rings.

Key tolerances: OD ±5 mm (rough), roundness ≤3 mm; profiled rings machined to ±0.5 mm.

Forged Discs, Plates & Blanks

Forged discs and plates up to Ø2,500 mm diameter and 600 mm thickness. Used as turbine disc blanks, impeller blanks, compressor wheel blanks, and pressure vessel end caps. Full centre bore capability by drilling or punching.

Key tolerances: Diameter ±4 mm (rough), flatness ≤2 mm/m.

Housings, Sleeves & Hollow Bars

Forged hubs, pump housings, valve bonnets, sleeves, hollow bars, and seamless pipe/tube blanks. Used in high-temperature/high-pressure pump systems, high-pressure valve bodies, chemical reactor vessels, and deep-sea wellhead equipment.

Key tolerances: Wall thickness ±3 mm (rough), concentricity ≤3 mm.

Custom Valve Components

Forged valve bodies, bonnets, gates, discs, balls, seats, wedges, and guide bushings. Fully machined to your drawing for API 6A gate valves, ANSI 2500# ball valves, cryogenic butterfly valves, and main steam isolation valves for power generation applications.

Pressure ratings: Up to ANSI Class 2500 / PN 420 as standard; higher on request.

Turbine, Compressor & Pump Parts

Custom turbine disc forgings, impeller blanks, compressor stage discs, pump shaft blanks, pump casing halves, wear rings, and labyrinth seal strips. Full compatibility with aeroderivative and industrial gas turbine OEM dimensional standards.

Grain size: ASTM 5–8 for fatigue-critical rotating parts; coarser grades available for static components.

Our Proprietary 8-Stage Forging Process for 2.4669 (NiCr15Fe7TiAl)

The forging of 2.4669 presents challenges that do not exist with common carbon or stainless steels: a narrow hot-working temperature window, high flow stress, sensitivity to strain rate, and the need to forge below the gamma-prime solvus to avoid grain growth. Our 8-stage proprietary process, refined over 25+ years, specifically addresses these challenges.

  1. Stage 1 — Raw Material Verification: Before any processing, all 2.4669 raw stock (VIM+ESR certified billets or forged blooms from qualified melt suppliers) must pass a 100% incoming inspection. This includes PMI (portable XRF analysis), a hardness survey, a macro-etch examination, and ultrasonic testing according to EN 10228-3. Only materials that have full heat certificates and meet the chemistry requirements of EN 10302 are released for processing.
  2. Stage 2 — Billet Conditioning: Billet surface is ground or turned to remove any surface seams, laps, or inclusions that could propagate into the finished forging. Section dimensions are confirmed against the forging plan before heating.
  3. Stage 3 — Controlled Furnace Heating: Billets are charged into PLC-controlled gas-fired furnaces and brought to the initial forging temperature of 1,080–1,150°C using a programmed ramp rate of ≤100°C/hour for sections over 200 mm diameter. Soak time is minimum 2 hours per 100 mm of diameter to achieve thorough thermal homogenisation. Atmosphere is controlled to minimise surface oxidation.
  4. Stage 4 — First Forging Pass (Breakdown): The primary breakdown forging pass applies a total true strain of ≥0.5 to break up the as-cast or as-rolled dendritic microstructure and close internal porosity. This pass is performed at 1,100–1,150°C to take advantage of maximum workability. The strain rate is controlled to ≤2 s⁻¹ to prevent adiabatic shear banding in this strain-rate-sensitive alloy.
  5. Stage 5 — Intermediate Reheating Cycles:  For heavy-section forgings, multiple reheating cycles are applied at 1,050–1,100°C between successive forging passes. This controlled thermal processing keeps the material temperature consistently above the γ' solvus temperature (approximately 990°C), avoiding deformation within the ductility trough and effectively eliminating the risk of surface cracking. The quantity of reheating cycles is defined in the customized forging schedule and fully recorded in official manufacturing records for complete traceability and quality control.
  6. Stage 6 — Final Shaping & Precision Forging: Final shape forging passes are performed at 1,000–1,050°C to refine grain size to ASTM 5–8. For rolled rings, the ring rolling operation begins at this temperature, with precise control of radial and axial roll forces to ensure dimensional accuracy and uniform grain flow throughout the ring cross-section.
  7. Stage 7 — Two-Stage Precipitation Heat Treatment: Following forging, all 2.4669 components undergo the mandatory two-stage aging cycle: (i) Solution Annealing: 980–1,010°C for 1 hour per 25 mm cross-section thickness, followed by rapid air cool or water quench to dissolve coarse precipitates and restore a supersaturated matrix; (ii) Double Aging: First age at 718–725°C / 8 hours, controlled furnace cool at 55±10°C/hour to 618–622°C, second age 8 hours, then air cool to room temperature. This produces the optimal γ' + γ'' precipitate distribution for the specified mechanical condition (+P980 or +P1170).
  8. Stage 8 — Full Inspection, Testing & Certification: Completed forgings undergo the full inspection scope (see Quality Assurance section): UT, MT/PT, dimensional survey, mechanical testing (tensile, hardness, Charpy impact), chemical analysis confirmation, and metallographic examination. All test data is compiled into the EN 10204 3.1 inspection certificate before release.

Production Standards & Compliance for 2.4669 Forgings

Understanding which standard applies to your application — and why — is as important as the standard itself. Here is a precise breakdown of the standards framework governing 2.4669 (NiCr15Fe7TiAl) forging production:

EN 10302:2008 — The Primary Material Standard

Nickel and cobalt alloys, as well as creep-resistant steels, must meet the EN 10302 standard in Europe. It clearly states that 2.4669 (NiCr15Fe7TiAl) is a designated alloy with specific limits on its chemical composition, heat treatment needs, and minimum mechanical properties at high temperatures. This is the main standard that our material certifications for 2.4669 use. It is also the right standard to use for gas turbine, power generation, and high-temperature pressure equipment.

EN 10269:1999 — Elevated and Low-Temperature Fastener Properties

EN 10269 covers steels and nickel alloys with specified elevated and/or low-temperature mechanical properties specifically for fasteners — bolts, studs, nuts, and similar threaded components. When 2.4669 bars or billets are supplied specifically for fastener machining, EN 10269 applies and requires additional low-temperature Charpy impact testing at -196°C in addition to the standard elevated-temperature tensile properties. We supply EN 10269-compliant 2.4669 bar stock with full cryogenic test documentation for nuclear, LNG, and cryogenic valve applications.

EN 10228 — NDT of Steel Forgings

Our ultrasonic testing of 2.4669 forgings is conducted per EN 10228-3 (ultrasonic testing of alloy and stainless steel forgings). For heavy-section components >300 mm diameter, we apply quality class 4 as standard, with class 5 or 6 available on request for aerospace and nuclear applications. Surface NDT (MT or PT) is performed per EN 10228-1 (magnetic particle) or EN 10228-4 (penetrant testing) as appropriate for the geometry.

Compatible North American and International Standards

Chemical Composition of 2.4669 (NiCr15Fe7TiAl) — Full Element-by-Element Analysis

The table below lists the complete composition ranges per EN 10302:2008. Every heat of 2.4669 we process is independently verified by our in-house spectrometric analysis (OES) and reported in the heat analysis section of the EN 10204 3.1 certificate. We do not ship material based solely on the supplier's mill certificate without independent chemical verification.

2.4669 (NiCr15Fe7TiAl) Chemical Composition Limits — EN 10302:2008 (Weight %)
ElementSymbolMin (%)Max (%)Metallurgical Role
NickelNi65.977.7FCC matrix base; corrosion resistance; ductility
ChromiumCr14.017.0Oxidation & hot corrosion resistance via Cr₂O₃ scale; solid solution strengthening
IronFe5.09.0Partial Ni substitute; cost optimisation; austenite stabiliser
TitaniumTi2.32.8Primary γ' (Ni₃Ti) former; thermal stability above 650°C; grain boundary strengthening
NiobiumNb0.71.2γ'' (Ni₃Nb) former; short-range hardening; reduces delta phase risk vs Inconel® 718
AluminiumAl0.41.0Co-former of γ' Ni₃(Ti,Al); oxidation resistance; deoxidiser during melting
ManganeseMn01.0Deoxidiser; sulphur scavenger (MnS formation preferred over FeS); max controlled
CobaltCo01.0Residual; solid solution strengthener at high temperature; controlled as impurity
SiliconSi00.5Deoxidiser; oxidation resistance; controlled to prevent sigma phase formation
CopperCu00.5Residual; minimal effect below 0.5%; controlled for nuclear and sour service compliance
CarbonC00.080Grain boundary carbides (M₂₃C₆, MC); controlled: too high → sensitisation; too low → grain growth
PhosphorusP00.020Harmful grain boundary segregant; strictly limited for hot ductility and toughness
SulfurS00.015Harmful grain boundary and hot-shortness element; strictly limited; reduced by ESR refining

Note on Ti + Al content: The sum of titanium and aluminium (Ti + Al) is the key predictor of γ' volume fraction and therefore age-hardening response. In 2.4669, Ti+Al typically falls between 2.7 and 3.8 wt%, producing a γ' volume fraction of approximately 10–15% after full precipitation heat treatment. Heats at the lower end of the Ti+Al range are best suited for the +P980 condition; heats at the upper end, combined with optimised double-aging, are required for reliable +P1170 properties. Our engineering team selects heats accordingly for your strength requirement.

Mechanical Properties of 2.4669 (NiCr15Fe7TiAl) Forged Products

The mechanical properties of 2.4669 forgings depend on section size, forging reduction ratio, heat treatment condition, and the specific test position within the forging (longitudinal vs transverse vs short-transverse orientation). The values below represent minimum guaranteed values per EN 10302 for round bar forgings. We provide actual test values — not just "passed/failed" statements — in our EN 10204 3.1 certificates.

Room Temperature Mechanical Properties — 2.4669 Forged Round Bars (EN 10302)

2.4669 (NiCr15Fe7TiAl) Room Temperature Mechanical Properties — Minimum Guaranteed Values (EN 10302:2008)
Mechanical PropertySymbolCondition +P980Condition +P1170Test Standard
Tensile StrengthRm (MPa)≥ 980≥ 1,170EN ISO 6892-1
0.2% Proof StrengthRp0.2 (MPa)≥ 630≥ 790EN ISO 6892-1
Elongation after fractureA (%)≥ 12≥ 10EN ISO 6892-1
Reduction of areaZ (%)≥ 20≥ 18EN ISO 6892-1
Brinell hardnessHBW280 – 360320 – 400EN ISO 6506-1
Charpy V-notch impact (longitudinal)KV (J) at +20°C≥ 22≥ 18EN ISO 148-1
Charpy V-notch impact (longitudinal)KV (J) at -196°C≥ 20≥ 15EN ISO 148-1

Elevated Temperature Tensile Properties — 2.4669 (Typical Values, Longitudinal)

The following elevated-temperature data represents typical values for optimally aged 2.4669 bar forgings in the +P980 condition. These values are provided for engineering reference — actual certified values are measured and reported per customer request on a batch-by-batch basis.

2.4669 Elevated Temperature Tensile Properties — Typical Values (Longitudinal, +P980 Condition)
Test TemperatureTensile Strength Rm (MPa)0.2% Proof Strength Rp0.2 (MPa)Elongation A (%)
20°C (Room Temperature)≥ 980 (typically 1,050–1,130)≥ 630 (typically 720–820)≥ 12 (typically 15–22)
300°Ctypically 920–990typically 680–760typically 14–20
400°Ctypically 880–960typically 650–730typically 14–19
500°Ctypically 840–920typically 620–710typically 13–18
600°Ctypically 780–870typically 590–680typically 12–17
650°Ctypically 730–820typically 560–640typically 12–16
700°Ctypically 620–700typically 480–580typically 12–18

Physical Properties of 2.4669 (NiCr15Fe7TiAl)

2.4669 Physical Properties — Reference Values
PropertyValueCondition
Density8.19 g/cm³Room temperature
Melting Range1,260 – 1,330°CSolidus to liquidus
Thermal Conductivity~11.2 W/(m·K)At 20°C
Thermal Conductivity~17.8 W/(m·K)At 600°C
Coefficient of Thermal Expansion~13.0 × 10⁻⁶ /°C20–300°C
Coefficient of Thermal Expansion~14.2 × 10⁻⁶ /°C20–600°C
Modulus of Elasticity~200 GPaAt 20°C
Modulus of Elasticity~170 GPaAt 600°C
Electrical Resistivity~122 μΩ·cmRoom temperature
Magnetic Permeability< 1.01Non-magnetic in annealed and aged states

2.4669 vs Competing Alloys — Engineering Selection Guide

Selecting the correct alloy for a demanding application requires understanding not just the data sheet values, but the real-world trade-offs between competing options. Our engineering team regularly assists global buyers with alloy selection — here is our honest assessment of 2.4669 against the most common alternatives.

Alloy Comparison: 2.4669 (NiCr15Fe7TiAl) vs Competing Nickel Superalloys
Property / Factor2.4669 (NiCr15Fe7TiAl)Inconel® 718 (2.4668)Waspaloy® (2.4654)Nimonic® 80A (2.4952)
EN StandardEN 10302, EN 10269EN 10302 (2.4668)EN 10302 (2.4654)EN 10302 (2.4952)
Primary Strengtheningγ'-dominant (stable)γ''-dominant (metastable)γ'-dominant (stable)γ' (stable)
Max Continuous Service Temp.~700°C~650°C (γ'' instability)~760°C~815°C (low strength)
Room Temp. Tensile Strength980–1,170 MPa (aged)1,100–1,350 MPa (aged)1,080–1,280 MPa (aged)800–1,000 MPa (aged)
Cryogenic Toughness (-196°C)Excellent (≥20 J KV)ExcellentGoodGood
Hot Corrosion ResistanceGood (14–17% Cr)Moderate (17–21% Cr, lower Ti)Good (19–21% Cr)Good (18–21% Cr)
ForgeabilityGood (wide temp. window)Moderate (narrow window)Difficult (narrow window, high flow stress)Good
WeldabilityGood (low Nb, low strain-age cracking risk)Moderate (controlled conditions)Difficult (high γ' → strain-age cracking risk)Moderate
Relative Material CostModerate (lower Co, lower Nb vs 718)Moderate-HighHigh (>20% Co content)Moderate
EN 10302 Creep ClassYes (explicit listing)Yes (explicit listing)Yes (explicit listing)Yes (explicit listing)
NACE MR0175 Sour ServiceYes (selected conditions)Yes (selected conditions)LimitedLimited
Best Application FitGas turbines ≤700°C, nuclear, cryogenic, oil & gas valvesAerospace, high-strength structural ≤650°CAeroengine hot section >700°CIndustrial turbines, moderate temperature

Our recommendation: 2.4669 is the preferred choice when you need precipitation-hardening strength exceeding 980 MPa, combined with EN 10302 creep-resistance certification, good cryogenic toughness, and weldability — at a cost point below cobalt-bearing alternatives. If your service temperature consistently exceeds 720°C, contact our engineering team to discuss Waspaloy® (2.4654) or Nimonic® 90 (2.4632) alternatives, both of which we also produce.

Corrosion Resistance of 2.4669 (NiCr15Fe7TiAl) — Environment-by-Environment Guide

The corrosion performance of 2.4669 is markedly superior to austenitic stainless steels and carbon steels in most aggressive industrial environments, but there are environments where it is not the optimum choice. Our engineering team provides the following guidance based on documented service experience.

2.4669 Corrosion Resistance by Service Environment
EnvironmentResistance RatingNotes & Limitations
Oxidising acids (dilute HNO₃)★★★★☆ ExcellentPassive film stable; superior to 316L SS in moderate concentrations
Reducing acids (dilute H₂SO₄)★★★☆☆ GoodAdequate at low concentrations; not recommended for concentrated H₂SO₄
Sour gas (H₂S + CO₂ + Cl⁻)★★★★☆ Very GoodNACE MR0175 / ISO 15156-3 compliant in +P980 condition; HRC ≤33 required; suitable for downhole and wellhead applications
Seawater / brine★★★★☆ Very GoodPitting resistance superior to 316L SS due to Ni+Cr content; suitable for offshore and subsea components to 3,000 m depth
Chloride stress corrosion cracking★★★★☆ ExcellentHighly resistant due to >40% Ni content; far superior to austenitic SS; suitable for high-chloride environments where 316L SS would fail
High-temperature oxidation (dry air)★★★★☆ Very GoodStable Cr₂O₃ scale to ~900°C; protective to ~700°C in long-term service; scale becomes locally spalling above 800°C under thermal cycling
Hot corrosion (Type I, 850–950°C)★★★☆☆ GoodChromia scale provides moderate protection; superior to low-Cr alloys; inferior to higher-Cr MCrAlY coated systems
Hot corrosion (Type II, 650–750°C)★★★★☆ Very Good14–17% Cr is highly effective at resisting sulphate-induced Type II attack at gas turbine temperatures
Caustic / NaOH (concentrated)★★★☆☆ ModerateResistant to dilute caustic; concentrated NaOH at elevated temperature can cause stress corrosion in sensitised conditions
Hydrofluoric acid (HF)★★☆☆☆ LimitedNot recommended for HF service; Hastelloy® C-276 (2.4819) is preferred for HF environments
Cryogenic fluids (LN₂, LNG, LH₂, LO₂)★★★★★ ExcellentFCC structure retains full ductility and toughness at -196°C; impact certified per EN 10269 material requirements for cryogenic fastener and valve applications; no ductile-to-brittle transition
Nuclear reactor coolant water (PWR)★★★★☆ Very GoodResistance to stress corrosion cracking superior to sensitised austenitic SS in high-temperature water; widely used by licensed nuclear equipment manufacturers for coolant pump and valve components

Machining, Welding & Fabrication Guidance for 2.4669 Forgings

2.4669 (NiCr15Fe7TiAl) is significantly more challenging to machine than carbon steel or standard austenitic stainless steel. Buyers who will machine our forgings need to understand these characteristics to achieve the best surface finish, dimensional accuracy, and tool life. Our engineering team is available to provide application-specific machining advice.

Machining Characteristics

Work hardening: 2.4669 work hardens rapidly during cutting — more so than austenitic stainless steels. This is caused by dislocation accumulation in the FCC matrix and the interaction with coherent precipitates. The key mitigation strategies are: (i) maintaining a consistent cutting depth greater than the work-hardened layer from the previous pass; (ii) avoiding rubbing or dwell — always keep the tool advancing; (iii) using cutting fluids liberally to manage heat.

Recommended cutting parameters for turning (aged condition):

Grinding: 2.4669 can be surface and cylindrical ground to tight tolerances. Use vitrified aluminium oxide wheels (36–80 grit for roughing, 80–120 for finishing) with soft-to-medium grade. Keep grinding forces low and use abundant coolant to prevent thermal damage to the precipitate microstructure. Grinding burns will locally overage the material and produce tensile residual stresses — always perform Barkhausen noise testing or nital etch inspection after critical grinding operations on fatigue-sensitive components.

Welding of 2.4669 Forgings

2.4669 can be welded using Gas Tungsten Arc Welding (GTAW/TIG), Gas Metal Arc Welding (GMAW/MIG), or Electron Beam Welding (EBW), with the following important considerations:

Surface Treatment

2.4669 components used in high-temperature oxidation environments can benefit from:

Quality Assurance & Inspection — What "Full Traceability" Actually Means

Many suppliers claim "full traceability" as a marketing phrase. For Jiangsu Liangyi, it is an engineering commitment that means a specific, documented chain from raw material source to finished part stamp — a chain that any third-party auditor can verify at any point in the supply chain. Here is exactly what our quality system delivers for every 2.4669 forging order.

Our In-House Testing Equipment

EN 10204 3.1 Certificate — Section-by-Section Contents

Our EN 10204 3.1 inspection certificates are generated by our certified QC inspectors and contain the following documented data sections, in the order they appear in the certificate:

Marking & Physical Identification

Every 2.4669 forging is permanently marked by low-stress dot-peen stamping (to avoid stress concentration) on a designated marking area per client drawing. The minimum marking content includes: unique forging number, heat number, test number, material designation (2.4669 / NiCr15Fe7TiAl), applicable standard reference, and Jiangsu Liangyi's manufacturer identification code. Forgings are not released for shipping unless marking has been verified against the certificate by QC inspection.

Industry Applications & Global Project Case Studies

2.4669 (NiCr15Fe7TiAl) forgings are specified in some of the world's most demanding industrial applications. The combination of high strength, creep resistance, cryogenic toughness, and EN 10302 certification makes this alloy the preferred material for engineers working on gas turbines, high-temperature pump and valve systems, subsea oil and gas equipment, and cryogenic processing plants. We have supplied 2.4669 forged components to clients in Germany, France, the United Kingdom, the United States, Canada, Saudi Arabia, the UAE, Australia, South Korea, Japan, and over 50 countries globally.

Case Study — Gas Turbine / Europe

Aero & Industrial Gas Turbine Components (European & North American Markets)

The gas turbine hot section represents one of the most metallurgically demanding environments on earth: rotating at 3,000–15,000 RPM, exposed to combustion gas temperatures of 1,200–1,600°C (in the gas path — cooled component metal temperatures are 700–900°C), and subject to 20,000+ start-stop thermal cycles over a 25-year service life.

Our 2.4669 forgings are used in industrial gas turbine (not aeroengine) hot section components operating at metal temperatures of 600–720°C, including: turbine disc forgings (the most safety-critical rotating component, requiring ASTM 5–8 grain size, full UT per EN 10228-3 class 4–6, and 100% individual mechanical test certification); labyrinth seal rings (precision rolled, OD tolerance ±0.5 mm); compressor stage discs; turbine spacer rings; and structural casing ring forgings.

Project Reference: We have supplied over 5,000 sets of EN 10302-certified 2.4669 turbine disc and seal ring forgings to a leading European turbine OEM over a 12-year period, with consistently high acceptance rates on incoming inspection. Grain size ASTM 6–8 in all cases; all mechanical test certificates retained in our quality system for full retrospective traceability.

Application — High-Temperature & High-Pressure Fluid Handling

High-Temperature, High-Pressure Pump & Valve Components

Critical fluid-handling systems in power generation, chemical processing, and heavy industry demand components that combine high tensile strength, fatigue resistance, and corrosion resistance at sustained elevated temperatures. 2.4669 (NiCr15Fe7TiAl) is specified in these environments because its FCC structure remains ductile under thermal cycling, its chromia scale resists hot water and steam corrosion, and its precipitation-hardened strength allows reduced section thickness and component weight versus austenitic stainless alternatives.

Our 2.4669 forgings for this category include: pump impeller forgings (OD up to Ø1,200 mm), pump casing ring forgings, high-pressure valve body forgings, seal chamber forgings, and nozzle forgings. All are produced under enhanced quality plans including 100% immersion UT, full heat treatment records with furnace charts, and EN 10204 3.1 documentation. Third-party witness inspection by client-appointed inspection bodies (Bureau Veritas, Lloyd's Register, SGS, TÜV Rheinland and others) is fully supported and routinely facilitated at our facility.

Application Note: For applications requiring specific statutory certifications (ASME Boiler and Pressure Vessel Code, PED, or nuclear quality classifications), the applicable certification is held by the equipment manufacturer / end-product licence holder. Our forgings are supplied as materials compliant with EN 10302 / EN 10269 and can be incorporated into such certified scopes upon the equipment manufacturer's review.

Case Study — Oil & Gas / Middle East & North Sea

Oil & Gas Wellhead, Subsea & Downhole Components

The upstream oil and gas industry presents 2.4669 with its most chemically aggressive challenge: NACE sour service environments combining H₂S (up to several hundred ppm partial pressure), CO₂ (up to 100+ bar partial pressure), chloride brines (up to 180,000 ppm Cl⁻), elemental sulphur at high temperatures, and methanol injection for hydrate inhibition. Standard carbon steel and even duplex stainless steel fail by hydrogen embrittlement or sulphide stress cracking in these conditions. 2.4669 in the +P980 condition meets NACE MR0175 / ISO 15156-3 requirements for corrosion-resistant alloy (CRA) service in sour wells.

Our 2.4669 oil and gas forgings include: wellhead Christmas tree body forgings (ANSI Class 2500 / 5,000 psi WP); tubing hanger forgings; casing head flanges; subsea connector forgings (designed for 3,000 metre water depth, 400+ bar wellbore pressure); downhole packer mandrel forgings; and sour service gate valve body forgings, with material properties meeting API 6A referenced material requirements.

Project Reference: A major Middle East integrated oil company selected our 2.4669 forged wellhead components for a sour gas field development where H₂S partial pressure exceeded 0.3 MPa and chloride levels reached 120,000 ppm. Material qualification testing including NACE TM0177 Method A slow strain rate testing and ASTM G48-B pitting corrosion testing was performed at the client's appointed accredited corrosion testing laboratory, confirming full compliance with NACE MR0175 / ISO 15156-3 requirements. The supplied components have performed reliably in service without material-related issues.

Case Study — Industrial Valves / Global

High-Performance Industrial Valves — Power Plant & Petrochemical

Industrial valves used in supercritical steam cycles (600°C, 300+ bar), LNG liquefaction trains (-162°C), and high-pressure hydrogen service represent three of the most demanding valve applications in the process industries. 2.4669 is increasingly specified for valve bodies and trim in these services because conventional materials (F316 stainless steel, F22 alloy steel) lack either the temperature capability, the cryogenic toughness, or the hydrogen embrittlement resistance required.

Our 2.4669 valve forgings include: forged valve bodies for main steam control valves at ultra-supercritical power plants; cryogenic gate valve bodies for LNG liquefaction trains (certified to -196°C Charpy impact per EN 10269); ball valve bodies and seats for high-pressure hydrogen service (700 bar) in hydrogen compression and storage equipment; and throttle valve bodies for CO₂ injection wells in CCS (carbon capture and storage) projects.

Project Reference: We supply over 10,000 sets of 2.4669 valve body and trim forgings annually to a global valve OEM serving the power generation and petrochemical sectors. Components are certified per EN 10302 with EN 10204 3.1 documentation and have achieved <0.1% field rejection rate over a 7-year supply relationship.

Application — Cryogenic Engineering & LNG Processing

Cryogenic & LNG Applications — Proven Toughness at -196°C

2.4669 (NiCr15Fe7TiAl) holds a unique position among precipitation-hardenable alloys: unlike ferritic or martensitic steels which undergo a ductile-to-brittle transition at low temperatures, the FCC crystal structure of 2.4669 retains full ductility and toughness down to -196°C (liquid nitrogen temperature) and below. This makes it a premier material choice for cryogenic valves, LNG liquefaction train components, cold-box heat exchanger tube sheets, and cryogenic pump impellers where high strength must coexist with certified low-temperature toughness.

Our standard quality plan for cryogenic-application forgings includes mandatory Charpy V-notch impact testing at -196°C per EN ISO 148-1, with minimum guaranteed impact energy of 20 J per EN 10269. We routinely exceed this minimum — verified impact energies at -196°C typically range from 45 to 80 J for optimally processed 2.4669 bar forgings in the +P980 condition.

Application Reference: We supply 2.4669 forged valve body blanks, impeller blanks, and cryogenic pump casing ring forgings for LNG liquefaction and regasification equipment manufacturers, with full EN 10269 cryogenic certification at -196°C. Dimensional tolerances of ±0.5 mm on rough forgings and ±0.1 mm on semi-finished bores are routinely achieved for precision cryogenic components.

Additional applications include: heat exchanger tube sheet forgings (combined corrosion resistance + machinability for thousands of tube holes); pressure vessel shell forgings and nozzle forgings (EN 13445-3 / ASME Section VIII); marine propeller shaft and sealing ring forgings (seawater corrosion resistance + fatigue strength); chemical reactor agitator shaft forgings (NACE corrosion resistance + mechanical sealing compatibility); and mining slurry pump shaft and impeller forgings (wear resistance + corrosion resistance in acidic tailings).

How to Specify & Order 2.4669 (NiCr15Fe7TiAl) Forgings — Procurement Guide

Getting the specification right before enquiry is the single most important factor in receiving an accurate quotation and avoiding production delays. Here is a practical guide from our sales engineers on the information we need — and why each piece matters.

Essential Information for a Complete Enquiry

Our Quotation and Order Process Timeline

Frequently Asked Questions — 2.4669 (NiCr15Fe7TiAl) Forgings

2.4669 (NiCr15Fe7TiAl) achieves its exceptional strength through a dual precipitation hardening mechanism: coherent gamma-prime (γ', Ni₃(Ti,Al)) and gamma-double-prime (γ'', Ni₃Nb) precipitates within the face-centred cubic nickel matrix. Unlike solid-solution alloys such as Alloy 625, 2.4669 can be aged to tensile strengths exceeding 1,170 MPa while retaining outstanding cryogenic toughness to -196°C. Its higher Ti/Al ratio relative to Inconel® 718 also produces a γ'-dominant microstructure more thermally stable above 650°C, making it the preferred choice under EN 10302 for creep-critical applications.

2.4669 requires a two-stage precipitation heat treatment. Stage 1 — Solution Annealing: 980–1,010°C for 1 hour per 25 mm section thickness, followed by rapid air cool or water quench. Stage 2 — Double Aging: First at 718–725°C / 8 hours, furnace cool at ~55°C/hour to 618–622°C, hold 8 hours, then air cool to room temperature. This produces the optimal γ' + γ'' precipitate distribution for +P980 or +P1170 properties. We provide complete heat treatment records with furnace chart printouts for every batch.

2.4669 and Inconel® 718 (2.4668) are closely related but not identical or interchangeable without engineering review. The key difference is niobium content: 2.4669 has 0.7–1.2% Nb (low) vs 718's 5.0–5.5% Nb (high). This means 2.4669 produces more thermally stable γ' versus the metastable γ'' dominant in 718. For service above 650°C, 2.4669 is generally the superior choice due to reduced delta-phase formation risk. For maximum room-temperature strength below 650°C (aerospace structural), standard Inconel® 718 may be preferred. Always discuss service temperature and loading with our engineering team before substituting one for the other.

Both conditions use the same double-aging heat treatment cycle but target different minimum strength levels by selecting heats with appropriate Ti+Al content. +P980 (Rm ≥ 980 MPa, Rp0.2 ≥ 630 MPa): better ductility and toughness, preferred for complex-geometry forgings, cryogenic applications, and thick sections. +P1170 (Rm ≥ 1,170 MPa, Rp0.2 ≥ 790 MPa): higher strength for structural applications where weight reduction is critical. +P1170 typically shows slightly lower elongation and impact energy. For NACE sour service, +P980 condition is usually preferred as it typically produces lower hardness (HRC ≤33) meeting MR0175 requirements.

Yes. 2.4669 in the +P980 precipitation-hardened condition is listed in NACE MR0175 / ISO 15156-3 as an acceptable corrosion-resistant alloy (CRA) for sour service in oil and gas production, subject to hardness ≤HRC 33 (≤Brinell 313 HBW). We control the heat treatment precisely to achieve this hardness range and provide hardness certification on each forging. For subsea and high-H₂S applications, NACE TM0177 corrosion testing can be arranged through accredited third-party corrosion testing laboratories as part of the material qualification programme, if required by your project specification.

Our standard NDT scope for 2.4669 forgings includes: Ultrasonic Testing (UT) per EN 10228-3, quality class 4 (contact or immersion method depending on geometry); Magnetic Particle Testing (MT) per EN 10228-1 for surface and near-surface indications on magnetic-permeable geometries; Liquid Penetrant Testing (PT) per EN 10228-4 for non-magnetic components or complex surface geometries. Higher UT quality classes (5 or 6) for aerospace/nuclear applications, and Radiographic Testing (RT) for specific internal geometry requirements, are available at additional cost. All NDT results are documented with individual indication reports in the EN 10204 3.1 certificate.

Yes, 2.4669 is weldable by TIG, MIG, or electron beam welding. No pre-heat is required. Keep interpass temperature ≤150°C. Recommended fillers: ERNiCrMo-3 (Alloy 625, over-matching for corrosion) or ERNiFeCr-2 (Alloy 718, composition-matching). Post-weld aging at 720°C/8h + 620°C/8h is strongly recommended to restore precipitation hardening in the HAZ. Strain-age cracking risk is lower than in higher-γ' alloys (Waspaloy, René 41) due to slower γ' precipitation kinetics, but thick section welds (>50 mm) should use a slow ramp rate to aging temperature (≤50°C/hour) to minimise residual stress during heating.

Standard lead time is 15–30 days for custom 2.4669 forgings. Emergency lead time of 7–14 days is available with advance coordination for urgent project needs. A detailed technical quotation is provided within 24 hours of receiving your drawings and specifications. Minimum order quantity (MOQ) is flexible: we accommodate prototype single-piece orders as well as production runs of hundreds of pieces. For blanket purchase agreements or framework contracts covering 12+ months of demand, we offer priority scheduling, fixed pricing, and consignment stock arrangements. Send your enquiry to sales@jnmtforgedparts.com.

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