1.6356 | 1.6355 | X2NiCoMoTi18-12-4 Forged Parts | China ISO 9001 Professional Manufacturer

1.6356 1.6355 X2NiCoMoTi18-12-4 maraging precipitation hardening steel forged parts — open die forgings and seamless rolled rings produced by Jiangsu Liangyi, China

About Jiangsu Liangyi: Specialist Manufacturer of 1.6356 / X2NiCoMoTi18-12-4 Forgings

Jiangsu Liangyi Co., Limited is an ISO 9001:2015 certified specialist forging manufacturer based in Jiangyin City, Jiangsu Province, China, with over 25 years of dedicated experience in processing high-performance alloy steels for critical industrial applications. Among our most technically demanding materials is the 1.6356 / 1.6355 / X2NiCoMoTi18-12-4 maraging precipitation hardening steel — a grade that demands precise metallurgical understanding, controlled forging conditions, and a disciplined two-stage heat treatment protocol that tolerates no shortcuts.

Unlike general-purpose stainless steels, 1.6356 is not a material that any forging shop can process reliably. Its ultra-low carbon matrix requires vacuum-quality ingot, its aging response is sensitive to thermal cycling history, and its high nickel and cobalt content increases the cost of errors at every process stage. Over the past 25 years, Jiangsu Liangyi has invested specifically in the equipment, process documentation, and metallurgical expertise required to produce 1.6356 forgings that consistently meet — and regularly exceed — the specifications written by German, French, American, and Middle Eastern engineering standards bodies.

We export 1.6355 and X2NiCoMoTi18-12-4 forgings to more than 50 countries and regions, with repeat orders from engineering procurement teams in nuclear power, subsea oil & gas, industrial gas turbines, and high-speed rotating machinery. Every piece we ship carries a full EN 10204 3.1 material traceability chain — from vacuum-degassed ingot heat number to finished component dimensional record.


Metallurgy of 1.6356 Steel: Why This Material Achieves Ultra-High Strength Without Brittleness

Understanding what makes 1.6356 / X2NiCoMoTi18-12-4 exceptional requires looking beyond the data sheet and into the atomic-scale mechanisms that govern its behaviour. Most ultra-high-strength steels achieve their strength by exploiting carbon-based hardening — increasing carbon content, which dramatically raises strength but causes brittleness, reduces weldability, and limits toughness at low temperature. Maraging steels take a fundamentally different path.

The Maraging Principle: Strength Without Carbon

The name "maraging" is a contraction of martensite and aging. The steel is first solution-treated to produce a soft, ductile iron-nickel martensite with essentially zero carbon content (≤0.03%). This martensite is not the brittle, high-carbon martensite familiar from tool steels. It is a body-centred cubic (BCC) phase that is relatively soft — typically 32–35 HRC — but already has excellent toughness and is trivially easy to machine or form. At this stage, the alloying elements (cobalt, molybdenum, titanium) are held in supersaturated solid solution inside the BCC lattice.

During the subsequent aging step at 480–520°C, these dissolved atoms are thermodynamically driven to precipitate as fine, coherent intermetallic compounds. In 1.6356 / X2NiCoMoTi18-12-4, the dominant strengthening precipitates are Ni₃Ti and Ni₃Mo, supplemented by Fe₂Mo and smaller amounts of Fe₇Mo₆ at longer aging times. These precipitates are nanoscale — typically 2–10 nm in diameter — and because they are crystallographically coherent with the BCC matrix, they introduce a dense internal stress field that acts as a powerful barrier against dislocation glide. The result is a hardness jump from 32–35 HRC to 50–54 HRC, and a tensile strength increase from roughly 900 MPa to 1379 MPa, with elongation remaining above 18%.

The Role of Each Alloying Element in 1.6356

🔬 Engineering Insight: Why Overaging Is More Dangerous Than Underaging in 1.6356

Most procurement engineers specify hardness minimums; far fewer specify hardness maximums. In 1.6356, overaging above 520°C or extending aging beyond 6 hours causes precipitate coarsening — the nanoscale Ni₃Ti particles grow beyond coherence, losing their effectiveness as dislocation barriers. Strength drops, and simultaneously, coarsened precipitates at grain boundaries become initiation sites for stress corrosion cracking. At Jiangsu Liangyi, our automated heat treatment furnaces hold aging temperature to ±5°C with continuous chart recording. We record both temperature and time as mandatory MTC data — not as optional information — because overaging in service-critical parts is a silent failure mode that a hardness check alone may not detect.


Material Designation Cross-Reference & Selection Guide

1.6356 / 1.6355 / X2NiCoMoTi18-12-4: All Equivalent Designations

Engineers, procurement teams, and inspection bodies across different countries use different naming conventions for this steel grade. The following table confirms that all designations refer to the same material and can be used interchangeably in technical specifications:

Standard SystemDesignationNotes
DIN EN (Germany / EU)1.6356Primary material number — used in European engineering drawings and purchase orders
DIN EN (Germany / EU)1.6355Alternative material number — technically identical, fully interchangeable
DIN EN (Germany / EU)X2NiCoMoTi18-12-4Full chemical symbol designation showing key alloying elements and nominal contents
DIN EN (short / variant spellings)X2NiCoMoTi18.12.4 · X2NiCoMoTi18124Hyphen-free variants frequently used in database search and part numbering systems
Material Family (generic)18Ni Maraging Steel / PH Stainless SteelGeneric classification used in materials science literature and academic publications
Key Composition ReferenceNi 17–19% · Co 11–13% · Mo 4.8–5.5% · Ti 0.75–1.1%Principal alloying elements confirming grade identity when full designation is unavailable

How to Choose: 1.6356 vs Other High-Strength Steels for Forged Parts

1.6356 / X2NiCoMoTi18-12-4 is a premium-cost material. Selecting it correctly — rather than defaulting to it or avoiding it out of unfamiliarity — requires comparing it against the most common alternatives used in industrial forgings. The table below is based on Jiangsu Liangyi's engineering experience across hundreds of custom forging projects:

Property / Criterion1.6356 / X2NiCoMoTi18-12-4 This Grade17-4PH (1.4542)15-5PH (1.4545)18Ni 300 MaragingInconel 718
Tensile Strength1379 MPa~1170 MPa~1310 MPa~2000 MPa~1380 MPa
Yield Strength≥ 1200 MPa~1000 MPa~1170 MPa~1900 MPa~1100 MPa
Elongation≥ 18%~10%~10%~8%~12%
Max Service Temp.450 °C~300 °C~320 °C~300 °C~700 °C
H₂S Sour ServiceExcellentModerateGoodLimitedExcellent
WeldabilityGood (low C)GoodGoodModerateGood
Machinability (solution)ExcellentGoodGoodGoodDifficult
Distortion on AgingMinimalMinimalMinimalMinimalModerate
Relative Material CostHighMediumMedium-HighVery HighVery High
Best Application FitNuclear, sour gas, high-temp turbine, compressorGeneral PH applications, moderate corrosionAerospace, moderate-sour serviceAerospace ultra-high-strengthHigh-temp gas turbine, jet engine
💡 Material Selection Guidance from Our Engineering Team

If your application requires tensile strength above 1200 MPa combined with H₂S exposure, long-term operation above 350°C, or a design life exceeding 40 years (nuclear and offshore infrastructure), 1.6356 is typically the correct choice and a cost-justified one. If your application is at moderate temperatures (below 300°C), with non-sour corrosion requirements, and cost pressure is significant, 17-4PH H900 is often the right alternative. Our engineering team provides free material selection consultations for all RFQs — contact us at sales@jnmtforgedparts.com with your operating conditions.


Global Standards Compliance for 1.6356 / X2NiCoMoTi18-12-4 Forgings

Jiangsu Liangyi manufactures 1.6356, 1.6355 and X2NiCoMoTi18-12-4 forged parts in full compliance with the major industrial standards of all key export markets. We maintain the corresponding technical procedures and calibrated testing equipment for each standard, and our quality engineers regularly participate in third-party standard update training to stay current with revision releases.


Chemical Composition of 1.6356 / X2NiCoMoTi18-12-4

The chemical composition of 1.6356 is engineered with extraordinary precision. The tight tolerances on each alloying element — particularly the maximums on carbon, silicon, and manganese — reflect the metallurgical discipline required to achieve a purely martensitic, clean matrix in which precipitation hardening can operate at its theoretical maximum effectiveness.

Chemical ElementContent (wt%)Primary Metallurgical Function
Carbon (C)≤ 0.03%Kept ultra-low to preserve clean martensite, avoid Ti/Mo carbide formation, and ensure weldability and SCC resistance
Silicon (Si)≤ 0.10%Deoxidiser in steelmaking; limited to prevent embrittlement of the martensitic matrix
Manganese (Mn)≤ 0.10%Minimised to avoid MnS inclusion formation, which degrades fatigue life and corrosion resistance
Phosphorus (P)≤ 0.01%Tramp element; segregates to grain boundaries causing temper embrittlement; strictly controlled at melt stage
Sulfur (S)≤ 0.01%Tramp element; forms MnS stringers that reduce transverse toughness and initiate H₂S-induced cracking; controlled by vacuum degassing
Nickel (Ni)17.0% – 19.0%Martensite stabiliser; cryogenic toughness provider; corrosion resistance base; controls Ms temperature
Cobalt (Co)11.0% – 13.0%Accelerates Mo precipitation kinetics; raises Ms temperature; suppresses austenite reversion during aging
Molybdenum (Mo)4.80% – 5.50%Primary precipitate-former (Ni₃Mo); enhances pitting and crevice corrosion resistance; critical for SSC resistance
Titanium (Ti)0.75% – 1.10%Dominant strengthening precipitate-former (Ni₃Ti); scavenges C and N to prevent sensitisation; largest strength contribution per wt%
Aluminum (Al)0.05% – 0.15%Deoxidiser; grain refiner; contributes NiAl precipitates during aging; controls inclusion morphology

Heat Treatment & Mechanical Properties of 1.6356 / X2NiCoMoTi18-12-4 Forgings

Verified Mechanical Property Data

The following mechanical properties are achieved after our standard two-stage heat treatment protocol. All values are backed by traceable test results documented in the EN 10204 3.1 MTC for each production heat:

Tensile Strength Rm
1379 MPa
Aged condition, room temperature
Yield Strength Rp0.2
≥ 1200 MPa
Aged condition, room temperature
Hardness (Aged)
50 – 54 HRC
After 3–4 h aging at 480–520 °C
Elongation A5
≥ 18%
Preserves ductility at ultra-high strength
Reduction of Area Z
≥ 50%
Excellent plastic deformation capacity
Hardness (Solution Treated)
32 – 35 HRC
Ideal for precision machining before aging
Mechanical PropertyConditionTemperatureTypical ValueTest Method
HardnessSolution treated only20 °C32 – 35 HRCEN ISO 6508-1
HardnessAfter aging (3–4 h)20 °C50 – 54 HRCEN ISO 6508-1
Tensile Strength RmAged20 °C1379 MPaEN ISO 6892-1
0.2% Proof Stress Rp0.2Aged20 °C≥ 1200 MPaEN ISO 6892-1
Elongation A5Aged20 °C≥ 18%EN ISO 6892-1
Reduction of Area ZAged20 °C≥ 50%EN ISO 6892-1
Charpy CVN Impact EnergyAged20 °C≥ 100 JEN ISO 148-1
Charpy CVN Impact EnergyAged−46 °C≥ 60 JEN ISO 148-1 (API 6A requirement)
Modulus of Elasticity EAged20 °C~190 GPaReference value
DensityAll conditions~8.0 g/cm³Reference value

Heat Treatment Engineering Guide for 1.6356 / X2NiCoMoTi18-12-4 Forgings

Heat treatment is the defining manufacturing step for 1.6356. Getting it right requires more than following a temperature range on a data sheet — it requires understanding the metallurgical purpose of each step, recognising the time-temperature interactions that can degrade properties, and having the furnace equipment and process discipline to execute consistently. Below is Jiangsu Liangyi's detailed process protocol, developed and refined over hundreds of production heats.

  1. Pre-Heat Treatment Inspection & Setup

    Before any heat treatment begins, each 1.6356 forging is ultrasonically tested (UT) in the as-forged condition to detect any internal flaws that might propagate during thermal cycling. Dimensional verification confirms that forging has achieved specified rough dimensions. All heat treatment records — furnace calibration certificates, thermocouple calibration records, load configuration diagrams — are compiled and approved by our QA engineer before loading begins.

  2. Solution Treatment: 820–850 °C, Controlled Atmosphere

    Parts are loaded into our atmosphere-controlled solution treatment furnaces (nitrogen or argon backfill to prevent surface oxidation of the high-nickel matrix). Heating rate is controlled to ≤ 150°C/h for large cross-sections above 200 mm to avoid thermal gradient cracking. Soak time is calculated as a minimum of 1 hour per 25 mm of maximum cross-section thickness, ensuring complete dissolution of all secondary phases. Temperature uniformity across the load is verified by multiple thermocouples distributed at top, middle, and bottom zones, all maintained within ±10°C of the target. At the end of soak, parts are rapidly extracted and cooled — by forced air for sections below 150 mm, or oil quench for heavier sections — to below 32°C within 60 minutes, preventing any partial re-precipitation during slow cooling.

  3. Cryogenic Treatment (Optional, for Critical Applications)

    For nuclear and aerospace applications requiring absolute assurance of zero retained austenite, parts can be subjected to a cryogenic treatment at −75°C for 2 hours between solution treatment and aging. Although retained austenite is rarely a concern at the high cobalt content of 1.6356, this additional step provides documented metallurgical proof for nuclear safety cases. This step is performed on request and documented in the MTC.

  4. Aging (Precipitation Hardening): 480–520 °C, 3–4 Hours

    Aged at precisely 480–520°C in our 10 fully automatic aging furnaces, with temperature uniformity controlled to within ±8°C across the load (verified by multi-point thermocouple mapping). Temperature is continuously logged by calibrated type K thermocouples and the complete time-temperature chart is archived as part of the permanent production record. The 3–4 hour soak window is selected based on section thickness: lighter sections (under 100 mm) are typically aged for 3 hours; heavier sections (over 200 mm) are held for 4 hours to ensure complete precipitation throughout the cross-section. After aging, parts are air-cooled in still air — forced cooling is avoided as it can introduce surface residual stresses that may compromise fatigue life in rotating components.

  5. Post-Heat Treatment Hardness Verification

    Every 1.6356 part is tested for Rockwell C hardness after aging. Readings are taken at a minimum of 3 locations per piece — including both surface and, where sampling allows, subsurface positions — to confirm that the target 50–54 HRC range has been achieved uniformly. Any part outside the target range is reviewed by our metallurgist: parts below 50 HRC are candidates for re-aging; parts consistently below 48 HRC after two aging cycles indicate a solution treatment or ingot chemistry issue requiring root-cause investigation. Parts above 54 HRC — indicating possible overheating or excessive aging — are rejected, as this condition correlates with reduced toughness and elevated stress corrosion cracking susceptibility.


Corrosion Behaviour and H₂S Sour Service Resistance of 1.6356 Steel

Corrosion resistance is a critical performance dimension of 1.6356 / X2NiCoMoTi18-12-4, and it operates through multiple complementary mechanisms that are fundamentally different from conventional stainless steels. Understanding these mechanisms helps engineers specify the correct material condition and surface finish for their specific corrosive environment.

General Corrosion and Pitting Resistance

The high nickel content (17–19%) of 1.6356 contributes to excellent general corrosion resistance in neutral to mildly acidic environments. The molybdenum content (4.80–5.50%) significantly enhances resistance to pitting and crevice corrosion by stabilising the passive chromium oxide film against chloride attack. While 1.6356 is not a conventional chromium stainless steel and does not contain chromium at passivation-level concentrations, its high Mo and Ni combination nonetheless produces a corrosion resistance profile comparable to 316L stainless in many industrial environments — at three times the strength.

Sulfide Stress Cracking (SSC) and H₂S Resistance

The most demanding corrosion challenge for 1.6356 forgings in oil & gas service is sulfide stress cracking (SSC) — a form of hydrogen embrittlement driven by H₂S-generated atomic hydrogen diffusing into the steel lattice. SSC susceptibility increases sharply with hardness and strength, which is why conventional high-strength steels above 22 HRC are excluded from sour service per NACE MR0175 / ISO 15156. The hardness limit of 36 HRC for conventional corrosion-resistant alloys under NACE MR0175 would appear to exclude 1.6356 at its aged condition of 50–54 HRC.

However, high-nickel precipitation hardening alloys of this composition family have their own qualification pathway under NACE MR0175 / ISO 15156-3 as nickel-base alloys (rather than conventional steels), based on composition and heat treatment verification. The high nickel and molybdenum content fundamentally changes the hydrogen trapping and diffusion mechanism compared to iron-base steels, providing SSC resistance at elevated hardness levels — a critical advantage for high-pressure wellhead and downhole tooling applications in H₂S-containing reservoirs. We recommend that clients verify the applicable NACE MR0175 / ISO 15156-3 qualification route for their specific operating conditions; our technical team can assist with the documentation package upon request.

Corrosion in Nuclear and High-Purity Water Environments

In nuclear primary coolant circuits, the corrosion challenge is different: not acid or H₂S, but sustained exposure to high-purity water at 290–320°C under radiation flux. The ultra-low carbon content of 1.6356 (≤0.03%) and the absence of chromium depletion zones (because there is no sensitisation mechanism in maraging steels) means that grain boundary corrosion and intergranular stress corrosion cracking are effectively eliminated — making this steel well-suited to long-cycle PWR coolant environments.


Weldability and Joining Guide for X2NiCoMoTi18-12-4 Steel

For a high-strength steel achieving 1379 MPa tensile strength, 1.6356 is remarkably weldable — a direct consequence of its ultra-low carbon content. This section provides practical guidance for welding engineers working with 1.6356 / X2NiCoMoTi18-12-4 components manufactured by Jiangsu Liangyi, including recommended processes, filler selection, and post-weld treatment.

Recommended Welding Processes

Post-Weld Heat Treatment (PWHT)

After welding X2NiCoMoTi18-12-4, the weld metal and HAZ will have experienced partial dissolution of the aging precipitates and possible local transformation to austenite. To restore full mechanical properties across the weld joint, a full re-solution treatment followed by complete re-aging is strongly recommended for critical applications. The sequence is:

  1. Weld in the solution-annealed (soft) condition where geometry permits
  2. Post-weld NDE (dye penetrant + radiographic or ultrasonic testing)
  3. Full re-solution treatment at 820–850°C (if geometry and distortion tolerance allow) — eliminates all thermal history variations across weld and HAZ
  4. Re-aging at 480–520°C for 3–4 hours — restores full precipitation hardening response uniformly
  5. Final hardness verification + NDE after PWHT

For components where full re-solution is impractical after welding (large structures, embedded components), an aging-only PWHT at 480–520°C will partially restore strength in the HAZ, but the weld fusion zone will not achieve the full base material properties without prior solution treatment. This should be accounted for in the joint design safety factor.


Non-Destructive Testing (NDT) & Quality Control Protocol

Quality control for 1.6356 forgings is a multi-layer process that begins with raw material verification and concludes with a final dimensional audit before shipping. Our inspection philosophy is grounded in the principle that no manufacturing step should add cost to a defective piece — meaning every step of the process includes a quality gate before proceeding to the next. Below is our standard inspection protocol for 1.6356 / X2NiCoMoTi18-12-4 critical forgings:

Inspection StageMethodStandard / Acceptance CriteriaPurpose
Incoming Ingot / BilletOES (Optical Emission Spectrometry)DIN EN composition limits; C ≤ 0.03%, P/S ≤ 0.01%Verify chemistry of vacuum-degassed ingot before forging begins
As-Forged (Billet)Ultrasonic Testing (UT) — contact or immersionEN 10228-3 Class 3 or ASTM A388; no indications ≥ 3 mm ERS (Equivalent Reference Size)Detect internal pipe, segregation, or cracking from the forging process before heat treatment
After Solution TreatmentHardness check (HRC)32–35 HRC (confirms complete solution; above 35 HRC signals incomplete homogenisation)Verify solution treatment effectiveness before committing to aging cycle
After AgingHardness check (HRC) — min. 3 positions per piece50–54 HRC; any piece outside range is quarantined for engineering reviewConfirm precipitation hardening has proceeded correctly
After AgingMechanical testing (destructive, test coupon)Tensile Rm ≥ 1379 MPa, Rp0.2 ≥ 1200 MPa, A5 ≥ 18%, Z ≥ 50%; Charpy CVN per drawing requirementTraceable proof that mechanical properties meet order specification
Final Machined SurfaceMagnetic Particle Testing (MT) or Liquid Penetrant Testing (PT)EN 10228-1/2 or ASTM E709/E165; zero linear indications on critical surfacesDetect surface-breaking cracks, laps, or folds introduced during forging or machining
Finished ComponentFinal UT (if specified)As per client drawing and standard — typically EN 10228-3 Class 3 or betterFinal confirmation of internal soundness in the machined condition
Dimensional InspectionCMM (Coordinate Measuring Machine) / Calibrated gaugesDrawing tolerances; traceable to national standardsDimensional conformance before shipping; all critical dimensions recorded in inspection report
🏭 Our In-House Testing Laboratory

Jiangsu Liangyi operates a fully in-house materials testing laboratory equipped with: optical emission spectrometer (OES) for 10-element chemical analysis; servo-hydraulic universal testing machines for tensile testing; Charpy CVN impact testing machines; Rockwell hardness testers; pulse-echo ultrasonic flaw detectors; UV magnetic particle inspection stations; and optical metallographic microscopy for grain size and microstructure assessment. Critical-application orders can be inspected by client-nominated third-party inspection bodies (TÜV SÜD, Bureau Veritas, SGS, Intertek, Applus, DNV GL, etc.) at our facility at any stage of production.


Full Range of Custom 1.6356 / X2NiCoMoTi18-12-4 Forged Product Forms

Jiangsu Liangyi manufactures 1.6356, 1.6355 and X2NiCoMoTi18-12-4 forgings across the complete spectrum of forged product forms, from simple round bars to complex multi-step shafts, contoured rings, and near-net-shape custom components. All product forms are available fully customised to client drawings, with rough-machined, semi-finished, or finish-machined delivery options.

1.6356 X2NiCoMoTi18-12-4 maraging steel forging production line — 6000-ton hydraulic press and radial-axial ring rolling mill at Jiangsu Liangyi Jiangyin China factory

Forged Bars & Custom Shafts

We supply 1.6356 forged round bars, square bars, flat bars, and rectangular bars in the full range of cross-sections, as well as custom step shafts, splined drive shafts, turbine shafts, pump shafts, valve spindles, and multi-diameter precision shafts. Maximum capability: bar diameter up to Ø 2 m, maximum length up to 15 m, single piece weight up to 30 t. All bars are forged with a minimum reduction ratio of 4:1 from the ingot cross-section to ensure thorough grain refinement and closure of any axial porosity, with 100% longitudinal and transverse ultrasonic testing coverage.

Seamless Rolled Forged Rings

Our 1.6355 seamless rolled rings are produced on our radial-axial ring rolling mills, which allow precise independent control of radial and axial rolling forces to achieve uniform wall thickness, accurate height, and controlled grain flow in the circumferential direction — the orientation that governs fatigue life in rotating ring components. Maximum capability: OD up to Ø 6 m, ring height from 50 mm to 2,500 mm, wall thickness from 30 mm to 1,000 mm, single piece weight up to 30 t. Available as flat rings, flanged rings, contoured rings (T-section, L-section, profiled), gear rings, seal rings, labyrinth rings, valve seat rings, bearing rings, and custom rolled contours from client drawings.

Hollow Forged Components & Pressure Parts

We produce X2NiCoMoTi18-12-4 seamless hollow forgings — including sleeves, thick-wall cylinders, bush forgings, heavy-wall tubes, pump casings, valve bodies, barrel forgings, and reactor nozzle preforms — by piercing and mandrel forging from solid billets. This process preserves the circumferential grain flow required for pressure-bearing hollow sections and eliminates the risk of axial weld seam defects inherent in welded tube assemblies. Wall thickness uniformity is controlled to within ±2% of nominal, and full volumetric UT is performed in the hollow condition.

Forged Discs, Plates & Custom Blanks

Our X2NiCoMoTi18-12-4 forged discs, plates, blocks, and flanged boss blanks are produced from upset-forged slab preforms with controlled multi-direction forging sequences to achieve near-isotropic mechanical properties — meaning that longitudinal, transverse, and short-transverse strength and toughness values are as uniform as possible. This is critical for turbine disks and compressor impeller blanks, where stress fields in service are three-dimensional. Available custom thickness: 20 mm to 800 mm; maximum diameter up to Ø 3 m.

Complete Forged Valve & Pump Components

We manufacture a full line of 1.6356 and X2NiCoMoTi18-12-4 forged valve parts — valve bodies, bonnets, balls, stems, seat rings, discs, plugs — for ball valves, gate valves, globe valves, check valves, butterfly valves, and high-pressure choke valves in API 6A and ASME class ratings. We also supply complete pump components: impellers, shafts, casings, covers, wear rings, diffusers, and barrel assemblies for industrial centrifugal pumps, nuclear reactor coolant pumps (RCP), and downhole electric submersible pumps (ESP). All valve and pump components are available in machined condition with dimensional reports and full MTC.


Custom Manufacturing Capabilities & Production Process for 1.6356 Forged Parts

Our factory is equipped with advanced forging equipment and testing facilities that cover the complete manufacturing chain for 1.6356, 1.6355 and X2NiCoMoTi18-12-4 forgings, from raw material procurement to finished, certified component delivery.


Global Industry Applications & Verified Project Cases

The following project case summaries are drawn from Jiangsu Liangyi's actual supply history. Technical details are provided where not covered by NDA obligations, to give engineers a concrete understanding of how 1.6356 / X2NiCoMoTi18-12-4 forgings perform in real operating environments.

Case Study 1: French PWR Nuclear Power — Reactor Coolant Pump Components

Operating environment: PWR primary coolant water at 290°C, 15.5 MPa system pressure, under radiation dose rates up to 1 × 10⁶ Gy cumulative over design life. Required compliance: RCC-M M3000 series for forgings, inspected under the RCCM class MC1 procurement category with third-party witness by the design authority's inspector.

Components supplied: X2NiCoMoTi18-12-4 (1.6355) forged reactor coolant pump (RCP) rotor impellers, pump casing lower half-shells, containment mechanical seal housings, and primary circuit nozzle forgings. Each component was individually solution-treated and aged with continuous furnace recording, subjected to 100% volumetric UT to RCC-M acceptance criteria, and delivered with full EN 10204 3.2 MTC witnessed by the client-nominated independent inspection body. All components passed factory acceptance testing and were accepted without rejection by the client's quality team prior to installation.

Case Study 2: North American Shale Gas — ESP Shafts & Mud Motor Drive Components

Operating environment: H₂S partial pressure up to 0.05 MPa (50 mbar), chloride concentration up to 200,000 ppm, downhole temperature up to 175°C, operating depth 3,500–5,500 m. Required compliance: API 6A PSL3G for all pressure-retaining components, NACE MR0175/ISO 15156-3 for sour service qualification.

Components supplied: 1.6356 forged electric submersible pump (ESP) motor splined shafts (Ø 45–85 mm × 1.2 m), mud motor rotor splined drive shafts (Ø 60–120 mm × 2.5 m), and multistage pump impeller hubs. All components were supplied aged to 50–52 HRC (controlled to the lower end of the range for maximum SSC resistance), with CVN impact tests at −46°C, SSC test coupons tested per NACE TM0177 Method A, and full magnetic particle testing on all keyway and spline features. The material's superior hardness uniformity and SSC resistance over conventional alloy steel grades were the primary basis for client selection.

Case Study 3: Middle East National Oil Company — Subsea Christmas Tree Valve Bodies

Operating environment: Offshore sour gas service, ambient temperature range −5°C to +45°C surface, subsea 4°C, system pressure 690 bar (10,000 psi), H₂S content 3.5 mol%. Required compliance: API 6A PR2 product specification level, EFC (European Federation of Corrosion) Publication No. 17 for sour service forgings, witnessed by the operator's TPIA (Third Party Inspection Agency).

Components supplied: Valve bodies (6" × 10,000 psi rated), bonnets and gate elements for subsea gate valves and needle valves on production Christmas Tree assemblies. The client’s material engineer selected 1.6356 over 316L stainless and duplex 2507 because it can simultaneously satisfy the NACE MR0175 sour service requirement and the API 6A PR2 tensile strength minimum of 1034 MPa, which neither 316L nor 2507 can. Components passed full factory acceptance testing including hydrotest at 1.5× rated working pressure, and were delivered to the offshore installation contractor on schedule for a deepwater field development.

Case Study 4: Germany — Centrifugal Compressor Rotor & Impeller Supply

Operating environment: High-pressure natural gas compression service at 250 bar discharge pressure, tip speed 480 m/s, continuous operation at 12,000 RPM, ambient temperature −20°C to +50°C. Required compliance: EU PED 2014/68/EU Category IV, manufacturer's internal specification based on EN 13445 pressure vessel standard, DIN EN material qualification.

Components supplied: X2NiCoMoTi18-12-4 forged centrifugal compressor rotor forgings, fully machined shrouded impellers, labyrinth shaft seals, and balance piston discs. Critical engineering challenge on this project: the client required overspeed burst safety at 120% of maximum continuous speed with no evidence of yielding in the bore — requiring a guaranteed minimum bore yield strength at elevated operating temperature. All production test coupons met the client's specified yield strength requirements at temperature, providing the required design margin. Components were accepted after full factory acceptance testing and delivered on schedule for the compressor train commissioning programme.

Case Study 5: Southeast Asia — Gas Turbine Disk & Seal Ring Supply

Operating environment: Industrial gas turbine hot section, continuous operation at 1,050°C combustion gas temperature (component temperature 400–430°C at disk rim), cyclic thermal loading over 3,000 start-stop cycles per year. Required compliance: Turbine OEM proprietary specification derived from AS/NZS and ASTM standards.

Components supplied: 1.6356 forged turbine compressor-stage disk forgings (Ø 800 mm, 120 kg), labyrinth seal rings, and blisk (bladed disk) preforms for 4 thermal power plant sites in Indonesia and Vietnam. The selection rationale for 1.6356 over lower-strength alternatives: at 400–430°C, the material retains approximately 85% of its room-temperature yield strength (≥ 1,020 MPa at temperature), compared to 17-4PH which retains only 65% and Inconel 718 which retains 90% but at three times the material cost. 1.6356 provided the optimal balance of cost and high-temperature performance for this mid-temperature turbine application.

Additional global applications include high-pressure storage tanks, rocket motor case components, marine propulsion shafts, helicopter transmission structural fittings, high-performance racing engine valve train components, precision planet gear carriers, heavy-duty cylindrical roller bearing cages, and safety-critical compression springs for industrial pressure relief valves.


Procurement Guide: How to Specify and Order 1.6356 / X2NiCoMoTi18-12-4 Forgings

Procuring 1.6356 forgings for the first time — or switching supplier — involves a number of technical and commercial specifications that are unique to this material and its demanding applications. This guide is intended to help procurement engineers and materials buyers structure a technically complete RFQ (Request for Quotation) that avoids the most common specification gaps that cause delays and misunderstandings.

Essential Information for an Accurate RFQ

Typical Lead Times for 1.6356 Forgings

Component TypeTypical Lead Time (weeks)Key Lead Time Driver
Standard bars / rings (under 500 kg, from stock ingot)6 – 8 weeksHeat treatment + testing scheduling
Medium custom forgings (500 kg – 5 t)8 – 12 weeksIngot procurement + forging + heat treatment + NDE
Large custom forgings (> 5 t, rings to Ø 6 m)12 – 16 weeksVIM+VAR ingot casting lead time + extended heat treatment
Nuclear / RCC-M grade (any size)16 – 24 weeksPre-production documentation approval + witness inspection scheduling
Finish-machined components (all sizes)Lead time above + 2–4 weeksMachining scheduling and dimensional inspection

Frequently Asked Questions About 1.6356 / X2NiCoMoTi18-12-4 Steel Forgings

What is 1.6356 steel material?

1.6356 (also known as 1.6355 or X2NiCoMoTi18-12-4) is a high-strength maraging precipitation hardening stainless steel defined by the German DIN EN standard. It is an 18% nickel maraging steel alloyed with cobalt (11–13%), molybdenum (4.8–5.5%), and titanium (0.75–1.1%). After a two-stage heat treatment (solution treatment at 820–850°C followed by aging at 480–520°C), it achieves tensile strength of 1379 MPa and hardness of 50–54 HRC while maintaining excellent ductility (elongation ≥ 18%) and corrosion resistance. It is widely used in nuclear power, oil & gas, turbine, and industrial compressor industries.

What is the difference between 1.6356 and 1.6355 steel?

1.6356 and 1.6355 are entirely equivalent designations for the same steel grade — X2NiCoMoTi18-12-4 — within the DIN EN standard system. They share identical chemical composition limits, mechanical property requirements, and heat treatment specifications. Both material numbers appear in engineering specifications, purchase orders, and mill test certificates, and are accepted as fully interchangeable by all major European and international certification bodies. There is no metallurgical, processing, or performance difference between parts ordered to 1.6356 versus 1.6355.

How does precipitation hardening work in X2NiCoMoTi18-12-4 steel?

After solution treatment at 820–850°C and quenching, all alloying elements (Co, Mo, Ti) are held in supersaturated solid solution within a soft BCC iron-nickel martensite matrix. During aging at 480–520°C, thermodynamic driving forces cause these elements to nucleate as nanoscale intermetallic precipitates — primarily Ni₃Ti and Ni₃Mo — that are coherent with the surrounding matrix. These 2–10 nm precipitates create intense local elastic stress fields that obstruct dislocation movement, dramatically increasing hardness (32–35 HRC to 50–54 HRC) and tensile strength without reducing ductility. This is fundamentally different from carbon-based hardening: no brittle carbon martensite is formed, which is why 1.6356 achieves ultra-high strength with 18%+ elongation — a combination impossible with conventional alloy steels.

What is the heat treatment process for X2NiCoMoTi18-12-4 steel forgings?

The standard heat treatment for X2NiCoMoTi18-12-4 consists of two mandatory steps: (1) Solution treatment at 820–850°C, with a minimum soak time of 1 hour per 25 mm of section thickness, in a controlled atmosphere furnace, followed by rapid cooling (forced air or oil quench) to below 32°C within 60 minutes to ensure complete martensite transformation — achieving 32–35 HRC. (2) Aging at 480–520°C for 3–4 hours (adjusted for section thickness), in a furnace certified to ±8°C temperature uniformity, followed by still air cooling — precipitating Ni₃Ti and Ni₃Mo strengthening phases to achieve 50–54 HRC and 1379 MPa tensile strength. Post-aging hardness verification is mandatory; parts outside the 50–54 HRC window are quarantined and reviewed.

What industries use 1.6356 forged parts?

1.6356 / X2NiCoMoTi18-12-4 forged parts are used across critical industries requiring extreme reliability: nuclear power (reactor coolant pump impellers, pressure vessel nozzles, RCP seal housings); oil & gas (API 6A wellhead valve bodies, ESP motor shafts, mud motor drive shafts in H₂S sour service); gas and steam turbines (compressor disks, blisks, labyrinth seals, guide vanes); industrial compressors (centrifugal rotor forgings, shrouded impellers at tip speeds above 450 m/s); petrochemical plants (high-pressure reactor internals, column internals); marine propulsion (high-torque shafts); aerospace (structural fittings, landing gear components); and precision machinery (planet gear carriers, high-speed spindle elements).

Is 1.6356 / X2NiCoMoTi18-12-4 suitable for H₂S sour service per NACE MR0175?

Yes. X2NiCoMoTi18-12-4 (1.6356) belongs to the family of high-nickel precipitation hardening alloys that have their own qualification pathway under NACE MR0175 / ISO 15156-3, separate from conventional carbon and low-alloy steels. Unlike conventional steels restricted to 22 HRC maximum for sour service, high-nickel maraging alloys of this composition can qualify for use at elevated hardness in defined H₂S and temperature environments, because the high nickel and molybdenum content fundamentally changes hydrogen trapping behaviour. Clients should verify the applicable qualification route with reference to ISO 15156-3 for their specific operating conditions; Jiangsu Liangyi can supply NACE TM0177 Method A SSC test coupons and CVN impact data at −46°C as part of an API 6A sour service documentation package on request.

What is the maximum size of 1.6356 forged parts Jiangsu Liangyi can manufacture?

Jiangsu Liangyi's manufacturing limits for 1.6356 / X2NiCoMoTi18-12-4 forgings: forged bars up to Ø 2 m diameter and 15 m length; seamless rolled rings up to Ø 6 m OD, ring height 50 mm–2,500 mm, wall thickness 30 mm–1,000 mm; forged shafts and custom open die components up to 30 t single piece weight; forged discs up to Ø 3 m diameter and 800 mm thickness. Press capacity: 2,000–6,000-ton hydraulic presses. All large forgings above 5 t are processed under a specific large-section heat treatment protocol with additional thermocouple monitoring to confirm temperature uniformity at the centre of the cross-section.

Is X2NiCoMoTi18-12-4 weldable, and what process should be used?

X2NiCoMoTi18-12-4 is weldable with proper process control, which is uncommon for steels at this strength level. The ultra-low carbon content (≤0.03%) eliminates sensitisation and prevents formation of brittle carbon martensite in the heat-affected zone. Recommended processes: TIG (GTAW) with matching filler wire and argon shielding, or electron beam welding (EBW) for precision applications. Weld in the solution-annealed condition where possible. Post-weld, perform a full re-solution treatment + re-aging cycle to restore complete mechanical properties across the weld joint. Avoid welding in the fully aged condition without subsequent PWHT — the HAZ will contain zones of partially dissolved precipitates that reduce fatigue life if left unrestored.

How does 1.6356 compare to 17-4PH for forged components?

1.6356 (X2NiCoMoTi18-12-4) outperforms 17-4PH in three main aspects: tensile strength (1379 MPa vs ~1170 MPa for 17-4PH H900), maximum continuous service temperature (450°C vs ~300°C), and H₂S sour service resistance (NACE MR0175 qualified at full hardness vs limited for 17-4PH above 33 HRC). 1.6356 also has better elongation (≥ 18% vs ~10% for 17-4PH), meaning better resistance to catastrophic brittle fracture under impact. The trade-off: 1.6356 carries a significantly higher material cost due to the high cobalt and nickel content. For applications in nuclear, deep sour gas, or high-temperature turbine environments, 1.6356 is the technically correct choice; for general-purpose PH applications at moderate conditions, 17-4PH is the economical alternative.

What certification is provided for 1.6355 / X2NiCoMoTi18-12-4 forged parts?

Every shipment includes a full EN 10204 3.1 Mill Test Certificate (MTC) signed by our authorised Quality Manager, covering: heat chemical analysis (OES, 10 elements), mechanical test results (tensile Rm/Rp0.2/A5/Z, Rockwell hardness, Charpy CVN at specified temperature), heat treatment time-temperature records with furnace calibration reference, dimensional inspection report with measured vs. nominal comparison, and NDE results (UT per EN 10228-3, MT/PT per EN 10228-1/2). EN 10204 3.2 certification — signed by an independent accredited third-party inspection body such as TÜV SÜD, Bureau Veritas, SGS, Intertek, or Applus — is available on request and routinely provided for nuclear, subsea, and aerospace-grade orders.

What is the typical lead time for custom 1.6356 forgings from Jiangsu Liangyi?

Typical lead times: 6–8 weeks for standard bars and rings under 500 kg from stocked ingot; 8–12 weeks for medium custom forgings (500 kg–5 t) requiring fresh ingot procurement; 12–16 weeks for large forgings above 5 t or rings up to Ø 6 m (VIM+VAR ingot casting lead time is the main driver); 16–24 weeks for nuclear RCC-M or offshore 3.2-witnessed orders due to pre-production documentation approval and witness inspection scheduling. Rush production is available for critical replacement and emergency orders — contact our sales team directly by phone or email for urgent enquiries.

Can 1.6356 forgings be surface treated or coated?

Yes, 1.6356 forgings can accept several surface treatments. Shot peening (to EN 13445 or AMS 2430 specification) is commonly applied to fatigue-critical rotating components (turbine disks, compressor impellers) to introduce compressive residual stress at the surface, extending high-cycle fatigue life by 30–60% compared to unpeened surfaces. Hard chrome plating is used on bearing journals and sealing surfaces for wear resistance. Electroless nickel plating provides additional corrosion protection for components in chloride-rich environments. Gas nitriding at temperatures below the aging temperature (below 480°C) can be used to increase surface hardness to above 60 HRC for wear-critical applications without affecting core mechanical properties. Hydrogen embrittlement risk should be assessed before any electrolytic plating process; baking at 190°C for 4+ hours post-plating per AMS 2759/9 is recommended.

Contact Jiangsu Liangyi for Custom 1.6356 / X2NiCoMoTi18-12-4 Forging Solutions

Jiangsu Liangyi Co., Limited is a specialist China-based ISO 9001:2015 certified manufacturer of 1.6356, 1.6355 and X2NiCoMoTi18-12-4 maraging steel forged parts. We provide end-to-end custom forging solutions — from raw material sourcing and forging engineering consultation to full-process manufacturing, certified testing, and global logistics — for clients across Europe, North America, the Middle East, Asia Pacific, and beyond.

Our engineering team is available to support your material selection, specification review, and RFQ preparation. We respond to all enquiries within 24 hours on business days, and within 4 hours for urgent replacement or shutdown part requirements.

📧 Inquiry Email: sales@jnmtforgedparts.com

📞 Phone / WhatsApp: +86-13585067993

🌐 Website: https://www.jnmtforgedparts.com

📍 Factory Address: Chengchang Industry Park, Jiangyin City, Jiangsu Province, China 214400

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